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Z.SAILFIN
Z.SAILFIN to new lands in mascara, medical, and interdental-brush production
The specialist for small mascara and interdental brushes packs a great punch. The future-proof installation delivers exceptional production performances, while guaranteeing consistent great quality. The specialist for twisted-in miniature brushes has little features that make a big difference: Fully automated with integrated twist-in and trimming process, camera-controlled quality inspection, and extension options for contour cutting and handle assembly. Thanks to the new ZMI 4.0 machine controls, the Z.SAILFIN boasts up to 12 percent higher output – instead of 85 brushes, the machine can now produce up to 95 brushes per minute!
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Benefits of the Z.SAILFIN
- Now with a 12% higher output of up to 95 instead of 85 brushes/minute
- Fitted with the latest ZAHORANSKY ZMI 4.0 machine controls
- compact, accessible design thanks to large flap and sliding doors
- software-based, toolless setup and changeover
- 100% inline quality control with cameras
- extremely precise bending, twisting-in, and cutting to length at very small dimensions
- flexible usage with spools or material box
- operation without operator
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Your benefits at a glance
- all twisted-in brushes are rotation-centric as the brushes are twisted-in and trimmed during the same process
- compliance with the EN ISO 16409 standard for the gentle cleaning of interdental spaces by maintaining very narrow bending radiuses
- no unattractive feathering at the end of the brush through clean, concentric cutting to length
- 100% quality; the cut, filament distribution, and twist count of each brush are inspected online by camera
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“Fast retooling – with few retooling parts”
60% faster and 80% fewer wear parts by reducing the number of retooling elements to a minimum of product-specific parts. The Z.SAILFIN produces brushes in one single clamping.
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Sails past the competition
- after twisting-in by the Z.SAILFIN, mascara brushes can be processed lengthways on special contour cutting machines
- assembly machines are available for interdental, medical, and mascara brushes that offer fully automatic assembly of the twisted-in brushes and provided handles
- twisted-in brushes can be transported directly from the Z.SAILFIN onto a machine to overmold the wire (Z.IDP)
- all installations used for further processing provide a remarkable degree of automation and can be linked up directly to the Z.SAILFIN, offering extremely high efficiency thanks to the Z.SAILFIN’s extraordinary brush quality
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Highest Output
Thanks to the new ZMI 4.0 machine controls, the Z.SAILFIN boasts up to 12 percent higher output – instead of 85 brushes, the machine can now produce up to 95 brushes per minute!
- Fitted with the latest ZAHORANSKY ZMI 4.0 machine controls
- Now with a 12% higher output of up to 95 instead of 85 brushes/minute
- Small footprint, flexible production with maximum performance
- 50% quicker changeovers and 80% fewer wear parts than the competition
- Can be expanded into a full Z.IDP line